Sunday, September 14, 2014

Huss & Dalton Guitars - A Visit

Irene and I were busy paying our bills, a necessary evil, even on the road. We had put off buying our tickets for the James Allen Shelton dreadnought signature edition guitar being raffled off at IBMA's World of Bluegrass in two weeks as a fund raiser for the family after James' recent death. "Where should I send it?" I Googled Huss & Dalton and stopped, "They're right here in Staunton! Let's go over there to buy them and pick up the tickets." We drove over to the address given on the web site, to discover that it was the Huss and Dalton factory, a small compound of three buildings on a tidy back street. Realizing we had stumbled on the shop, we walked into the office, met the receptionist, who turned out to be Kim Dalton, a pretty, vivacious woman, (turns out to be Huss & Dalton's General Manager) who happily took our money. We asked if we could also tour the factory and were told there was a tour scheduled for 1:00 PM the next day. Worried that there would be a mob to try to keep out of our pictures, we nevertheless, scheduled ourselves in and went on about our way. Early on Friday afternoon, Mark Dalton met us and Pierre, a delightful guitar aficionado from Montreal, and the tour commenced.

Mark Dalton Examining a Neck Blank

At the beginning of the tour, Mark Dalton, emphasized that although Huss & Dalton is a relatively small shop, the manufacture of Huss & Dalton instruments is a production process. That is, like much larger instrument builders, Huss and Dalton guitars are built over a number of days in a production line with, these days, eight workers in the shop in a well-ordered and efficient process. He noted that it takes about sixty man-hours to produce a guitar, and that we would find a number of instruments in various states of production as he took us through the line. Huss & Dalton is well known for the quality and tone of their guitars, ranging in price from the high $3000's to over $5,000 depending on the model and options the buyer selects. A Price List can be found here. A list of authorized dealers is here. Both Mark Dalton and Jeff Huss had their early training as luthiers at Jeff Stelling's nearby banjo shop before deciding to build their own well-known instruments. They have recently returned to banjo making.

Rough Stock for Necks & Backs is Shaped and Dried

Molding the Sides Requires Heating and Then Shaping
in a Mold

Deflection Meter Measures Thickness and Pliability of a Top

Each top is subjected to testing on this deflection meter, which measures pliability and strength. Pierre asked whether they do a lot of tapping, but Mark suggested the major test, within limits in the thousandths of an inch provided most of the data they needed about the future sound of the particular instrument being built. Perhaps the most interesting element of this tour was the emphasis on bringing modern construction techniques to bear on making traditional looking and sounding instruments. Regardless of the modern tools used, Huss & Dalton guitars are traditional looking and sounding instruments crafted to meet the needs of pickers seeking the highest quality acoustic instruments. They are generally modeled on the Martin & Gibson instruments of the 1930's with the addition of computer assisted design and construction wherever it's deemed possible. Construction of Huss & Dalton instruments combines the best of hand  built and modern assembly-line  construction.

Braced Backs Awaiting a Body

Forming the Sides

Preparing for Top and Back to Be Applied

The Neck Still Needs to Be Shaped

Inlays are Shopped Out

The CNC Machine (Bits in Foreground)

The CNC Machine (Computer Numerical Control) has permitted much of the detail work to be done by machine. Once programmed, the CNC can actually change its own bits to meet the needs of the tasks assigned to it after computer assisted design has designated in excruciating detail, what the back, top, neck, or fretboard needs to look like. 

The Finish Room

Dust and dirt are the enemies of fine guitar finish. In the Finish Room, fine layers of lacquer are applied and built up. Here, Mark shows a freshly finished suburst body. The room is clean, antiseptic almost, and smelling of the alcohol in the finish. When work is going on, a strong fan removes most of the odeor.

Buffing is Painstakingly Slow Detail Work

The James Allen Shelton

This is the actual guitar that is being raffled to help the late James Allen Shelton's family with their obligations after his recent precipitous death from cancer. It is a precise copy of the Signature Model TD-R specifically made to his specifications and played on stage. T (traditional) D (Dreadnaught) R (Rosewood). The winning raffle ticket will be pulled at the Beard Guitar Booth in the IBMA World of Bluegrass Exhibit Hall on Saturday, October 4 at approximately 4:00 PM. Raffle tickets are $10.00 a piece, and can be bought here. Tickets will also be sold right up until the drawing at the Beard Booth in the Exhibit Hall at World of Bluegrass to be held in Raleigh, NC from September 30 until October 4th.

Technician Attaches the Neck

String, Setup, and Out the Door

 Mark Dalton completes the final steps of placing a number plate inside the guitar, stringing it, and completing final setup before placing the new instrument in a distinctive Huss & Dalton case and sending it out the door. Nearly all Huss & Dalton guitars are already sold by the time they're built. Here's a list of authorized dealers. There's also a lively online market for these fine instruments. Mark Dalton shows no great eagerness to make the shop much larger or to rush the process. Huss & Dalton completes approximately five guitars a week. Mark Dalton himself is a friendly and forthcoming man who never ducked any questions. When I asked him if there were any trade secrets I should be careful about disclosing, he said there really aren't any. Top luthiers, while competitors, are usually pretty friendly rivals, working together and sharing information when necessary or desirable.

We very much enjoyed our visit to Huss and Dalton, which is located at 420 Bridge Street in Staunton,
VA. Tours are free and offered on Fridays at 1:00 PM. Call (540-887-2313) to schedule yourself onto one.

How to Get to Huss & Dalton


Friday, September 12, 2014

Frontier Culture Museum - Staunton, VA

For years, as we've driven up and down I-81 on our way to festivals and friends in the South, we've driven past a large roadside sign advertising the Frontier Culture Museum. "I'd like to stop there sometime," I always say, but we've always had "miles to go before we sleep, and promises to keep," as Frost intoned. This year, with a couple of extra days on our way to Dumplin Valley Bluegrass Festival and a Friday evening concert nearby by one of or favorite bands, The Steel Wheels, we finally has a chance to visit this thoughtfully developed and sharply focused living museum in Staunton, VA

The Main Gate

We like outdoor, living museums. They often succeed in capturing the flavor of a period, a time, a place, a people in ways that exhibits behind glass in more formal museum settings can't quite manage. Places like Mystic Seaport (Mystic, CT), Shelburne Village (Shelburne, VT), The Museum of Appalachia (Norris, TN), and The Farmer's Museum (Cooperstown, NY) all very effectively achieve this goal. The Frontier Culture Museum has bigger fish to fry, and, while still in development, achieves its goal and provided us with an enjoyable and diverting day. The Frontier Culture Museum focuses on the Shenandoah Valley of Virginia seeking to highlight the cultures from which it attracted its inhabitants up to the period just preceding the Civil War and to represent the life these immigrant peoples made for themselves on what was then the frontier of a new and emerging American spirit and nation. In this region, extremely rich in Civil War history, the decision to stop the museum's coverage before the war began seems to be a wise one.

The Welcome Center and Gift Shop

After purchasing our tickets (general admission $10.00) we watched a brief and useful orientation film and headed outside into the museum. The grounds of the Frontier Culture Museum are quite large, and a visit to the museum requires a good deal of walking. Golf carts are available for rental to ease the walk, and shuttles transfer visitors between the two large sections of the grounds. The museum is divided into two major sections. The Old World contains representative farm sites from eighteenth century farms in Africa, Ireland, Germany, and England, representing the major contributors to the life and culture of the Shenandoah Valley into the middle of the nineteenth century. America consists of five buildings showing the progression of living styles from the mid-eighteenth century, when the Valley was truly a frontier, until just before the Civil War, when it was largely settled and increasingly prosperous. Each building has a costumed interpreter engaged in some appropriate task. These interpreters are quite knowledgeable about the dwelling and the period it represents. 

The Old World

Men, women, and children from West Africa were kidnapped and brought to America as slaves with the largest number coming from West Africa in the early to mid-eighteenth century. The African exhibit, the only one not imported from abroad, depicting a 1740's setting,  contains several buildings in a compound and a garden with African vegetables which have become staples of the southern American diet, in it.

Yams, Okra, and Gourds in the Garden

The English Farm

A 1600's English farm building shows the life of a working English farmer or some modest substance.

Interpreter Spinning Flax for Linen

The Irish Forge

The Irish Forge is a 1700's building imported from Ulster in northern Ireland. It's the only commercial building presented in the museum. Sadly, the museum lacks representations of commercial enterprises, especially in America. Frontier life undoubtedly offered some village life. Since there is much room for further development, one can only hope that a few shops, perhaps a church or meetinghouse, and a tavern could be added to supplement the wonderful farm buildings already present. 

A Blacksmith at Work

The Irish Farm

Linen Weaver at Work

The German Farm

This 1700's German farmstead was a gift to the museum from Germany. the main building was actually still being live in until the 1970's.

After our tour of the Old World, we adjouned to Mrs. Rowe's Family Restaurant, just a mile down the street for a good country lunch. Irene's macaroni and cheese with ham casserole provided her with enough for two meals, and I enjoyed my chicken salad plate. Mrs. Rowe's is well known for it's baked goods, and we each brought a piece of pie home with us.

Indian Exhibit

The Indian exhibit captures the essentials of a woods Indian family from the 1730's, just as the European incursion into the Shenandoah Valley began. The mounded garden captures the mixed agriculture typical of Native Americans that the Mayflower expedition found on its arrival in Plymouth in 1620 and which continued until the tribes were driven still further west into the plains and beyond.

1740's American Farm

This farmstead captures the spirit of the humble beginnings experienced by the first settlers arriving in the Valley, many of German origin drifting south from Pennsylvania. The snow on the ground is actually fiber, placed there to represent winter in Valley Forge, for a film being made the day we visited.

1820's American Farm

By the 1820's, life in the Valley had improved, as people streamed through on their way to other places while many others settled here. A large number of the people who came and stayed were of German origin, many Amish and Mennonite, a people whose communities still exist in the region.

Early American Schoolhouse

As civilization spread, so did education. It's hard to completely disguise the incursion of the outside world in this lovely oasis into the past.

1850's American Farm

By the middle of the nineteenth century, conditions continue to improve. This farm family lived somewhat below the prevailing standard of living found as the Civil War loomed just around the corner.

All told, the Frontier Culture Museum effectively captures the worlds from which the population of the Shenandoah Valley was populated and the beginnings of the civilization they built here. Missing, for me, are the rural villages and commercial establishments that had begun to flourish as the nineteenth century progressed. Opened in 1988, the museum is still young. It has lots of open land on which to develop a more comprehensive picture of life during the century between when immigrant people began to settle here and the Civil War. Unfortunately, the recent recession has necessitated cuts in budge which led to staff reductions and the elimination of much of the livestock which originally was on the site. As an agency of the Commonwealth of Virginia, it has access to both private and public funds which could lead to its further development. It can only be hoped that, as economic conditions improve, this invaluable resource will have increased funds with which to continue moving towards the vision which obviously animated its early development. I understand that numerous school, camp, and other groups visit the museum regularly. Our day here was enjoyable, and we'd like to see the museum reach its potential.

How to Reach the Museum: The Frontier Culture Museum is located just west of Exit 222 on Interstate 81 in Staunton, VA. The region is beautiful, and the museum deserves a visit.

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